ISSN 2307–3489 (Print), ІSSN 2307–6666 (Online)
Наука
та прогрес транспорту. Вісник
Дніпропетровського
національного університету залізничного
транспорту, 2019,
№ 2 (80)
рухомий склад залізниць і тяга поїздів
O. V. Shatunov1*, A. O. shvets2*
1*Dep.
«Cars and Car Facilities»,
Dnipro National University of Railway Transport named after
Academician V. Lazaryan,
La-zaryan St., 2, Dnipro, Ukraine,
49010, tel. +38 (067) 953 60 14, e-mail shatunov220648@gmail.com,
ORCID 0000-0002-1115-0093
2*Dep.
«Theoretical and Structural Mechanics»,
Dnipro National University of Railway Transport named after
Academician
V. Lazaryan, Lazaryan St., 2, Dnipro, Ukraine, 49010,
tel. +38 (050) 214 14 19, e-mail angela_Shvets@ua.fm,
ORCID
0000-0002-8469-3902
STUDY
OF DYNAMIC INDICATORS OF FLAT
WAGON WITH LOAD
CENTRE SHIFT
Purpose. The article deals with the determining the influence of the longitudinal and lateral shift of gravity centre of the heavy load on the flat wagons, taking into account the travel speed based on the main dynamic indicators – the maximum coefficients of the dynamic supplement of spring-suspended and unsprung parts, the maximum ratio of frame force to static axle load, the wheel derailment safety factor. Methodology. The study was carried out using the method of mathematical and computer simulation of the dynamic loading of flat wagons based on the model of spatial oscillations of five coupled wagons and the software complex developed in the branch research laboratory of the rolling stock dynamics and strength (BRL RSDS). Theoretical studies were carried out during the movement of the model 13-401 flat wagon on typical 18-100 bogies with speeds in the range from 50 to 90 km/h in curves with radii of 350 and 600 m, with 130 and 120 mm canting, respectively. Findings. The paper presents the analysis of theoretical studies of the rolling stock dynamics on the example of flat wagons. The calculations were carried out using an application software package. In the course of performing theoretical studies and after simulation, taking into account the processes of oscillation of the flat wagon and load in the presence of longitudinal and lateral shift of its gravity centre, the dependences of the main dynamic indicators were obtained with regard to the magnitude of the travel speed. Originality. Using the mathematical model of the five coupled wagons, the effect of shift in two directions from the central symmetry axis of the heavy load centre was studied with regard to the travel speed along the curved track of small and medium radius in order to determine the dynamic loading of the flat wagon. Practical value. As a result of the above theoretical studies, the recommendations on the maximum possible values of the centre shift of heavy loads during their transportation on flat wagons are substantiated and proposed.
Keywords: load; flat wagon; dynamic indicators; curved track; longitudinal and lateral load; centre shift; travel speed
Introduction
The process of integrating the railway industry of Ukraine into the European transport system is one of the urgent problems of today. Its solution is connected with the formation of a network of international transport corridors on the territory of Ukraine, the reconstruction of the main railway lines connecting the Europe and Ukraine, the organization of high-speed train traffic [10].
In addition, one of the key issues of transport policy, which is associated with perspectives of sustainable development of the transport industry in Ukraine, is the promotion of combined transport. This technology should be in line with international standards, the main criteria of which are: route speed, schedule accuracy and cargo safety. Increased speed and frequency of transportation would accelerate the introduction of a combined cargo transportation system, including by international transport corridors. Thus, improvement of speed characteristics of rolling stock becomes almost the most important task for increasing the competitiveness of rail transport in mixed traffic systems.
One of the main obstacles to a significant increase in the velocity of combined transport is the dynamic properties of the rolling stock. At the same time, the main characteristics of the rolling stock are being constantly improved by the producing factories, with the changing of the range of goods. Among the heavy loads transported on flat wagons, the more common is becoming the equipment with asymmetrical centre of gravity, which requires train speed limitation. This causes a reduction in the throughput and transportation capacity of railways, lengthening of the equipment delivery time to the consumer [3, 10, 18].
Purpose
Of particular importance is the further improvement of the transportation conditions and, in particular, the development of new scientifically based admissible values of longitudinal and lateral load centre shifts from the flat wagon symmetry axes. When elaborating them, particular attention should be paid to the safety of movement, as there may be intense fluctuations of rolling stock and large dynamic forces. Therefore, of great interest is the study of spatial oscillations of a flat wagon with asymmetric load, which in turn leads to the need for the development of regional, local (LTC) and unspecified (UTC) technical conditions, the effect of which would be extended to enterprises serviced by one railway [1, 3, 7, 9, 11, 12].
The purpose of this research is to determine the influence of the longitudinal and lateral shift of gravity centre of the heavy load on the flat wagon, taking into account the travel speed based on the main dynamic indicators – the maximum coefficients of the dynamic supplement of spring-suspended and unsprung parts, the maximum ratio of frame force to static axle load, the wheel derailment safety factor.
Methodology
The above problems can be solved experimentally or theoretically. The first method, although it is sufficiently reliable, but expensive, requires a long time and cannot cover all possible options of the load positioning. Therefore, it is necessary to develop a general theoretical method for studying the oscillation of the flat wagon with asymmetric placement of loads of different weights, both with spring-dissipative elements between the load and the flat wagon body, and without them [3].
Quantitative evaluation of dynamic indicators can be obtained by mathematic simulation. The wagon calculation scheme should reflect the specifics of the wagon interaction in the train: the possibility of manifestation of all forms of body oscillations in space, the transmission of longitudinal forces in the vertical and horizontal directions from the neighboring wagons, the record of the technical condition of individual parts of the wagon and their design features, as well as operating conditions – speed, movement along the straight and curved tracks, loading mode, type of load, its positioning and fastening, vertical and horizontal track irregularities [5, 8, 13, 15-22].
The travel speed when passing on the curved track is limited by the lateral impact of the railway rolling stock on the track, the lateral acceleration value, the possibility of wheel unloading and derailment. In connection with this, it is necessary to study the railway vehicle oscillations while driving precisely along the curved track.
The calculation scheme of the flat wagon in Fig. 1 shows positive directions for all shifts and angles of rotation, and Table 1 shows the designation of the system bodies.
In
Table 1 through
,
and
we marked
the gravity
centre shift
of the
flat wagon
frame along
the
corresponding
axes, and
through
,
,
– the angles
of its
rotation
relative to
the main
central axis
of inertia.
Similar
displacements of
bolsters are
provided with
the index
(
–
bogie number),
side frames –
with the
index
(
–left,
right side
of the
wagon), wheel
sets – with
the index
(
– wheel set
number in
the bogie),
rails in
the wheel
contact points
(movements of rails are assumed only in
two directions – along the axes
and
).
Displacement of the wheels is indicated by
the index
.
The mathematical model describing the spatial oscillations of the coupled wagons in the train (Fig. 2) is proposed in [4], of which one rail vehicle is considered as per the most complete calculation scheme (called «zero»), and the calculation schemes of neighbouring wagons, depending from task setting, are simplified with increasing distance from the «zero» vehicle on both sides.
Fig. 1. Calculation scheme of a 4-axle flat wagon
Systems bodies and their displacements
Systems bodies |
Displacement |
|||||
Linear along the axes |
Angle relative to axes |
|||||
|
|
|
|
|
|
|
flat wagon frame |
|
|
|
|
|
|
bolsters |
|
|
|
|
|
|
side frames |
|
|
|
|
|
|
wheel sets |
|
|
|
|
|
|
rails |
- |
|
|
– |
– |
– |
Fig. 2. Calculation scheme of five coupled freight wagons
As a
calculation scheme of the «zero» vehicle we adopted a mechanical
system with 58 degrees of freedom [5, 17]. The following values are
adopted as generalized coordinates:
,
,
,
,
,
,
,
,
,
,
,
,
,
.
Wagons, adjacent to the «zero» one, are represented by a system with 12 degrees of freedom. The calculation schemes describing the oscillations of these wagons preserve the main features of freight wagon bogies – lozenging of side frames.
In the study of spatial oscillations of wagons neighboring with the «zero» one, which are considered under the simplified calculation scheme, the following assumptions are introduced. It is assumed that the wagons have one-stage spring suspension. Each of them consists of eleven solid bodies: a body, two bolsters, four bogie side frames and four wheel sets. Unlike the «zero» wagon, the track under adjacent wagons is considered to be absolutely rigid in the vertical direction and resilient in the horizontal lateral direction. This assumption does not lead to an increase in the number of degrees of freedom, since the speed of the pressed (displaced) rails in expressions for lateral forces can be neglected.
As
generalized coordinates for these wagons the following values are
adopted:
,
,
,
where
;
– respectively
for the «first»
and «minus first» wagons.
The end
coupled wagons, which by analogy are called the «second» and the
«minus second», are considered by an even simplified scheme than
«1» and «-1» wagons. In «2» and «-2» wagons we will take
into account only the vibration of the bodies, that is, these wagons
are systems with six degrees of freedom:
,
where
– respectively for the «second» and
«minus second» wagons.
In
our study,
the flat
wagon as
a «zero»
wagon is
considered as
a mechanical
system (Fig.
3), which
consists of
12 solids (load,
flat wagon
frame, two
bolsters, four bogie side frames, four
wheel sets). The
flat wagon
frame gravity
center is
located at
the beginning
of the
coordinate
system of
the flat
wagon, and
the load
gravity center,
shifted by
the value
in
the longitudinal
direction and
in the
lateral direction,
is located
at the
beginning of
the coordinate
system of
the load.
The work [3]
studied the flat wagon as a mechanical system of 12 solids with an
asymmetric load, but its oscillations were considered only in the
horizontal plane. Each body of the system had three displacements:
recoiling
,
swaying
and hunting
.
The connections to the flat wagon were installed on the assumption
that the side frames of the bogie of model 18-100 had the same
swaying
and hunting
;
there are no longitudinal and lateral gaps between the bogie
bolsters and side frames, or they are very small,
and the swaying of bolsters
and wheel sets
is the same; the
gaps between the bogie center plates and center plate bearing are
not taken into account.
The work [14] shows the effect of load center shift in the gondola, but even though the flat wagon and gondola belong to the open rolling stock and have some common requirements for load positioning, it is expedient to determine the dynamic load during the operation of not only different types of railway vehicles, but also of the same type models close by the technical parameters.
Fig. 3. Calculation scheme of 4-axle flat wagon with asymmetric load arrangement
Standard and
technical requirements for positioning and fastening of goods in an
open rolling stock are presented in [7, 12]. In accordance with the
current requirements, the total center of gravity of goods ()
should be located on the intersection of the longitudinal and
lateral plane of symmetry of the wagon. The shift of
relative to the longitudinal and lateral planes of the wagon
symmetry is allowed (Table 2), if there are objective reasons for
this (geometric parameters of the load, arrangement and fastening
conditions).
Table 2
Permissible longitudinal shift of the common load center in a 4-axle wagon
Para-meter |
Load weight, t |
||||||||||||||
<10 |
15 |
20 |
25 |
30 |
35 |
40 |
45 |
50 |
55 |
60 |
62 |
67 |
70 |
>70 |
|
lsh cm |
during loading |
||||||||||||||
270 |
225 |
195 |
155 |
125 |
110 |
95 |
85 |
75 |
68 |
60 |
55 |
20 |
0 |
0 |
|
along the track |
|||||||||||||||
300 |
248 |
216 |
173 |
144 |
123,5 |
108 |
96 |
86,5 |
78,5 |
72 |
63 |
26 |
6 |
0 |
The
permissible value of
shift
in the longitudinal direction lsh
(relative to the lateral plane of symmetry) during loading and along
the track is determined in accordance with Table 2 depending on the
total weight of the load in the wagon.
According to [7, 12], in the case of necessity of asymmetric arrangement of load in a wagon, the difference in loading of bogies should not exceed for 4-axle wagons – 10 t, and the loading, which falls on each of the bogies, should not exceed half of the carrying capacity of the wagon.
The
permissible value of
shift in the lateral direction bsh
(relative to the longitudinal plane of symmetry) during loading and
along the track is determined in accordance with Table 3 depending
on the total weight of the load in the wagon and the height of the
common gravity centre of the wagon with load (
)
above the level of the top of rail TOR [7, 12].
Table 3
Permissible lateral shift of the common load center in a 4-axle wagon
Parameter |
Load weight, t |
|||||||||||||||||
≤10 |
30 |
50 |
55 |
67 |
>67 |
|||||||||||||
Height of common gravity center of wagon with load over the TOR, m |
||||||||||||||||||
≤1,2 |
1,5 |
2,0 |
≤1,2 |
1,5 |
2,0 |
2,3 |
≤1,2 |
1,5 |
2,0 |
2,3 |
≤1,5 |
2,0 |
2,3 |
≤1,5 |
2,0 |
2,3 |
≤2,3 |
|
bsh, cm |
during loading |
|||||||||||||||||
45 |
38 |
29 |
38 |
31 |
25 |
20 |
25 |
20 |
18 |
14 |
15 |
12 |
10 |
12,5 |
9,5 |
8,0 |
7,0 |
|
along the track |
||||||||||||||||||
62 |
55 |
41 |
55 |
45 |
35 |
28 |
35 |
28 |
25 |
20 |
22 |
17 |
15 |
18 |
14 |
12 |
10 |
Simultaneous
shift of
relative to the longitudinal and lateral
symmetry of the wagon (Fig. 4) is allowed within the limits given in
Tables 2, 3.
Fig.
4. Calculation scheme for determining the longitudinal and lateral
shift
of the common load centre in a wagon
It is allowed to transport two loads (or groups of loads) of the same weight with their skew-symmetric arrangement in the wagon (Fig. 5), subject to the following conditions:
– the
height of
the common
gravity center
of the
wagon with
load ()
above TOR
does not
exceed 230 cm;
– the
distances
between the
load gravity
centers
and
in the longitudinal and lateral directions
do not exceed the allowable values taking into account the total
load weight in accordance with the Table 4;
–
is located at the intersection of the
longitudinal and lateral plane of the wagon symmetry.
Fig.
5. Skew-symmetric load arrangement in a wagon,
–
gravity centres of loads;
–
common load centre in a wagon
The total weight of the load and means of its fastening in the wagon shall not exceed its maximum load capacity, and in the case of loading supported by two wagons, the proportion of the weight of the load and the means of its fastening, which falls on each loaded coupled wagon, shall not exceed the maximum load capacity of the wagon. The load overrun in its longitudinal direction beyond the limits of the headstock of the flat wagon frame must not exceed 40 cm [7, 12].
Table 4
Maximum allowable distances between load centers with skew-symmetric arrangement in a wagon
Parameter |
Total weight of two loads, t |
||||||
≤20 |
30 |
40 |
50 |
55 |
67 |
72 |
|
|
800 |
700 |
600 |
600 |
600 |
500 |
450 |
|
125 |
90 |
75 |
60 |
50 |
40 |
35 |
When the load
is placed on a flat wagon on two supports, laid across its frame
symmetrically relative to the lateral plane of symmetry of the flat
wagon, the location of the supports is determined depending on the
load on the support and the width
of the load distribution on the flat wagon
frame. In the case of support placement within or outside the flat
wagon base (Fig. 6, a, b),
the minimum permissible distance
between the longitudinal axis of the
support and the lateral plane of the flat wagon symmetry is
determined in accordance with Table 5.
In case of asymmetric location of gravity centre of the load or the support relative to the lateral plane of the wagon symmetry, a checking calculation of the bending moment of the wagon frame shall be performed. It is also necessary to perform a checking calculation of the bending moment of the flat wagon frame when arranging support at a distance that does not meet the requirements of Table 5.
a
b
Fig. 6. Load arrangement on two supports located:
a – within the flat wagon base; b – outside the flat wagon base
Table 5
Maximum
permissible distances between the longitudinal axis of the support
and the lateral plane of the flat wagon symmetry
Location of supports within the flat wagon base |
Location of supports outside the flat wagon base |
||||||
Load on one support, tc |
Minimum
permissible distance
|
Load on one support, tc |
Minimum
permissible distance
|
||||
|
88 |
178 |
270 |
88 |
178 |
270 |
|
<20 |
55 |
32.5 |
0 |
<12.5 |
625 |
635 |
640 |
22 |
95 |
75 |
50 |
15.0 |
600 |
605 |
615 |
25 |
120 |
110 |
90 |
20.0 |
560 |
565 |
575 |
27 |
142.5 |
135 |
1,20 |
25.0 |
540 |
545 |
555 |
30 |
167.5 |
160 |
145 |
30.0 |
537 |
542 |
552 |
33 |
207.5 |
188.5 |
185 |
33.0 |
535 |
540 |
550 |
36 |
310 |
290 |
240 |
36.0 |
533 |
538 |
550 |
It is generally known that the railway rolling stock ability rating is essential for ensuring the safety of trains, and the quality of rolling stock depends on its design, fabrication and acceptance. At each of these stages, the normative base plays a decisive role. Levels of estimation and allowable values of ability rating in accordance with normative documentation are given in Table 6 [6].
Table 6
Levels of estimation and allowable values of ability rating
The Order of the Ministry of Transport and Communications of Ukraine of May 18, 2010, No. 299 «On Approval of the Procedure for the Development of Technical Documentation on the Load Positioning and Fastening in Wagons and Containers Transported by Rail» establishes requirements for registration, approval and review of technical documentation for transportation of loads in wa-gons and containers by railway transport, control over the correct load positioning.
In accordance with the order for the development and adjustment of technical documentation for the carriage of goods by the manner not provided for by regulatory acts, there must be the following information as well: determination of inertial forces and wind force acting on the load; determination of the stability of the wagon with load and load in the wagon; load on the wagon bogies. The method of calculating the stability of the wagon with load and load in the wagon contains the determination of additional vertical load on the wheel from the action of centrifugal forces and wind force, but does not take into account the dynamic processes that arise during the movement of wagons on the railway track in the presence of vertical and horizontal irregularities.
Maximum
coefficients of the dynamic supplement of the spring-suspended
and unsprung parts
,
the maximum ratio of frame force to static axial load
and
the wheel derailment safety
factor
are
used to study the dynamic forces acting on the wagon bogie or body
components.
Findings
Theoretical studies using the software complex developed by the BRL RSDS are conducted under the condition of the movement of the flat wagon of model 13–401 on typical bogies 18–100 at speeds ranging from 50 to 90 km/h in curves with radii of 350 and 600 m, with 130 and 120 mm canting, respectively. Rails – P65, sleepers – wooden, ballast – broken stone.
Wooden sleepers to this day are the main type of rail support and it is expedient to lay them:
– on the ribbon track in horseshoe curves with the purpose of expansion of the rail track to prevent the possible derailment of wagons;
– on highly loaded lines, where the use of continuous welded track with reinforced concrete sleepers is ineffective.
In addition, wooden sleepers in comparison with reinforced concrete ones have less rigidity and resilience for the perception and even distribution of loads from the rolling stock wheel sets on the rails, are less resistant to deformation. The trains move smoother on rails with reinforced concrete sleepers, since there are practically no joints at the rails, thanks to the high stability in terms of transverse rows. Therefore, when conducting calculations, wooden sleepers were chosen as the basis of rail support [2].
In the given
study we considered the influence of the load center shift on the
flat wagon in the longitudinal and transverse directions, as well as
in both directions simultaneously. Graphs of variance of the dynamic
parameters during the travel on curved tracks
and 350 m are shown in Fig. 7-9. The shift
in the longitudinal direction (Fig. 7) is studied within the limits
,
that is permitted
by the standards
(Table 2) [7, 12].
As can be
seen from Fig. 7, with the increased longitudinal shift of the load
center, the studied dynamic coefficients as a whole remain
unchanged. In the whole range of velocities, the indices
(Fig. 7 (a,
b)),
(Fig. 7 (c,
d)),
(Fig. 7 (e,
f)), and
(Fig. 7 (g,
h)), in case of increasing the
longitudinal shift from 0 to 0.3 m, do not exceed the permissible
norm both in the curve
m and in the curve
m. The level of assessment is «excellent»
[6].
From the results obtained, it follows that the longitudinal shift of the load in case of increased speed does not cause an increase in the dynamics, and their values do not exceed the values determined by the current regulatory documents [5].
The lateral
shift of the load is considered in the range from
up to 0,2 m with a longitudinal shift
m (Fig. 8). For loads weighing 50
t
with
m, taken for calculations,
longitudinal shift of
m is allowed,
this value can be 0.2 m on the travel line
(Table 3, 4) [7, 12].
a                                                                                               b
c                                                                                            d
e                                                                                             f
g                                                                                             h
Fig.
7. Graphs of dependence on the load shift in the longitudinal
direction
while moving along the corresponding curve:
а,
b
–
coefficients
of the dynamic supplement of the spring-suspended parts;
c,
d
–
coefficients
of the dynamic supplement of unsprung parts;
e,
f
–
ratio
of the frame force to the static axial load;
g,
h
–
wheel
derailment safety factors
The
Figure 8 shows
the effect
on the
dynamic
indicators of
the lateral
load center
shift in
curves
m and
m, respectively.
The effect of lateral load center shift
has a more significant effect on the dynamic indicators than the
longitudinal shift. With the increase of
in both sides from the central lateral
axis, the coefficients of the dynamic supplement of the
spring-suspended
and
unsprung parts increase (Fig. 8, a–d),
the ratio of the frame force to the static axial load varies
considerably (Fig. 8, e, f).
With the growth of
towards
the wheel based on the inner rail, the dynamic figures even
decrease. The wheel derailment safety factors on the contrary are
significantly reduced (Fig. 8, g, h).
The level of
assessment from the lateral load center shift of the coefficients of
the dynamic supplement of the spring-suspended partsis
«acceptable», the coefficients of the dynamic supplement of the
unsprung parts
are «good», and the ratio of the frame force to the static axial
load
is «excellent» [5].
At
speed of
70-90 km/h,
in case
of increasing
lateral shift
from 0 to
the value
of 0.2 m
acceptable for
the indicated
weight, the
wheel derailment safety factor
is significantly
reduced in
both curves.
On the
curve
m (Fig.
8, g) the
values
for
m reach
a dangerous
value,
especially
taking into
account the
fact that
the given
results are
obtained when
the flat
wagon moves
along a
curve without
irregularities.
Therefore, exceeding the lateral shift
beyond the regulatory value of 0.15 m is inappropriate from the
point of view of traffic safety.
Consequently, the lateral load center shift limitation, as defined by the regulatory documents, must be observed, it is due to a sharp decrease in the wheel derailment safety factor.
The
simultaneous
shift of
the gravity
center along
the axes
is considered
within
and
from 0 and
0.15 m (Fig.
9) [7, 12].
Fig.
9 shows the
graphs of
the dependence
of the
dynamic
indicators on
the value
of the
load centre
shift in
the lateral
direction
for the
value of
the longitudinal
shift
m. As
can be
seen from
the comparison
of the
graphs given
in Fig.
8 for
and Fig.
9 for за
m, differences
in indicators
,
and
are small, that
is, the
presence of
simultaneous
lateral and
longitudinal
load center shifts
practically does
not affect
the dynamic
indicators.
The
level of
assessment of
the coefficients
of the
dynamic
supplement of
the
spring-suspended
parts
is «acceptable»,
the coefficients
of the
dynamic
supplement of
the unsprung
parts
is «good»,
and the
ratio of
the frame
force to
the static
axial load
is «excellent»
for the
simultaneous
longitudinal and
lateral load
center shift. But
this shift
leads to
a significant
decrease in
the factor
.
As the
lateral load
center shift
of the
flat wagon
increases
towards the
wheel based on
the inner
rail, the
indices of
vary
considerably, as
can be
seen from
Fig. 9, (g,
h).
Therefore, the
limitation of
simultaneous
longitudinal and
lateral shift,
as defined
by the
regulatory
documents, must
be also
observed.
In addition, the calculations showed the impossibility of increasing
the travel speed in small radius curves due to the high probability
of the rolling stock derailment.
Originality and practical value
This study includes the development of me-thods of mathematical simulation of dynamic processes of rolling stock and track interaction. Similar theoretical calculations can be applied in the course of quantitative and qualitative assessment of the impact of the load center shift on the rolling stock ability rating, taking into account the wear of parts and bogies while moving on the straight and curved track with irregularities.
During the study, the following scientific and practical results were obtained:
– mathematical simulation of five coupled wagons for studying the dynamic loading of a flat wagon with heavy load;
– assessment of the basic dynamic indicators at a shift of the gravity center of heavy load during movement on curved railway track;
– substantiation and introduction of the maximum possible values of lateral shift of the heavy load gravity center during transportation on flat wagons.
a                                                                                            b
e                                                                                            f
c                                                                                            d
g                                                                                            h
Fig. 8. Graphs of
dependence on the load shift in the lateral direction while moving
along the corresponding curve:
а,
b
–
coefficients of
the dynamic supplement of the spring-suspended parts;
c,
d
–
coefficients of
the dynamic supplement of unsprung parts;
e,
f
–
ratio of the frame
force to the static axial load;
g,
h
–
wheel derailment
safety factors
a                                                                                            b
c                                                                                             d
e                                                                                            f
g                                                                                            h
Fig.
9. Graphs of dependence on simultaneous load shift in the lateral
and longitudinal
directions while moving along the corresponding
curve:
а,
b
–
coefficients
of the dynamic supplement of the spring-suspended parts;
c,
d
– coefficients of the dynamic supplement of unsprung parts;
e,
f
– ratio of the frame force to the static axial load; g,
h
– wheel derailment safety factors
Conclusions
Based on the analysis of the conducted theoretical studies of the rolling stock dynamic qualities on example of the flat wagon, it is possible to draw the following conclusions:
– Longitudinal shifts of the load weighing 63 tons do not result in increasing of the coefficients of the dynamic supplement of the spring-suspended and unsprung parts, the ratio of the frame force to the static axle load, as well as the wheel derailment safety factor;
– Longitudinal shifts of the load center have a significantly less influence on the dynamic forces that arise when the flat wagon moves than the lateral shift, or the presence of simultaneous shift in both directions from the axis of symmetry;
– Limitation of the lateral shift set by the regulatory documents must be observed; it is caused not by an increase in the dynamics coefficients, but by a sharp decrease in the wheel derailment safety factor;
– Exceeding the lateral shift of the load center on the flat wagon frame beyond the regulatory value of 0.15 m is inappropriate from the point of view of traffic safety.
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О. В. Шатунов1*, А. О. Швець2*
1*Каф.
«Вагони та вагонне господарство»,
Дніпровський національний університет
залізничного
транспорту імені академіка
В. Лазаряна, вул. Лазаряна, 2, Дніпро,
Україна, 49010, тел.
+38 (067) 953 60
14,
ел. пошта
shatunov220648@gmail.com,
ORCID 0000-0002-1115-0093
2*Каф.
«Теоретична та будівельна механіка»,
Дніпровський національний університет
залізничного
транспорту імені академіка
В. Лазаряна, вул. Лазаряна, 2, Дніпро,
Україна, 49010, тел.
+38 (050) 214 14 19,
ел. пошта angela_Shvets@ua.fm, ORCID
0000-0002-8469-3902
дослідження
динамічних ПОКАЗНИКів Платформи
В РАЗІ
зміщення центра Тяжіння вантажу
Мета. Визначення впливу поздовжнього й поперечного зміщення центра тяжіння великовагового вантажу на платформах, з урахуванням швидкості руху, на основні динамічні показники – максимальні коефіцієнти динамічної добавки обресорених і необресорених частин, максимальне відношення рамної сили до статичного осьового навантаження, коефіцієнт стійкості колеса від сходження з рейок. Методика. За основу дослідження взято метод математичного та комп’ютерного моделювання динамічної навантаженості платформи з використанням моделі просторових коливань зчепу з п’яти вагонів і програмного комплексу, розробленого в галузевій науково-дослідній лабораторії динаміки й міцності рухомого складу (ГНДЛ ДМРС). Теоретичні дослідження проведені за умови руху платформи моделі 13–401 з типовими візками 18–100 зі швидкостями в інтервалі від 50 до 90 км/год по кривих із радіусами 350 й 600 м, із підвищеннями зовнішньої рейки 130 і 120 мм відповідно. Результати. Подано аналіз теоретичних досліджень динамічних якостей рухомого складу на прикладі платформ. Розрахунки проведені з використанням пакета прикладних програм. У ході виконання теоретичних досліджень і після проведення моделювання з урахуванням процесів коливання вагона-платформи й вантажу, за наявності поздовжнього й поперечного зміщення його центра тяжіння, отримано залежності основних динамічних показників з огляду на величину швидкості руху. Наукова новизна. Для визначення динамічної навантаженості вагона платформи, із застосуванням математичної моделі зчепу з п’яти вантажних вагонів, досліджено вплив зміщення у двох напрямках від центральної осі симетрії центра тяжіння великовагового вантажу з огляду на величину швидкості руху по кривих ділянках колії малого й середнього радіуса. Практична значимість. У результаті проведених теоретичних досліджень обґрунтовано рекомендації стосовно максимально можливих величин зміщення центра тяжіння великовагових вантажів під час їх транспортування на вагонах-платформах.
Ключові слова: вантаж; вагон-платформа; динамічні показники; криві ділянки колії; поздовжнє й поперечне зміщення; центр тяжіння; швидкість руху
А. В. Шатунов1*, А. А. Швец2*
1*Каф.
«Вагоны и вагонное хозяйство», Днипровский
национальный университет железнодорожного
транспорта имени академика В. Лазаряна,
ул. Лазаряна, 2, Днипро, Украина, 49010, тел.
+38 (067) 953 60 14,
эл. почта shatunov220648@gmail.com,
ORCID 0000-0002-1115-0093
2*Каф.
«Теоретическая и строительная механика»,
Днипровский национальный университет
железнодорожного
транспорта имени
академика В. Лазаряна, ул. Лазаряна, 2,
Днипро, Украина, 49010, тел. +38 (050) 214 14 19,
эл. почта angela_Shvets@ua.fm, ORCID 0000-0002-8469-3902
исследование
ДИНАМИЧЕСКИх ПОКАЗАТЕЛей
платформы
при смещении центра тяжести груза
Цель. Определение влияния продольного и поперечного смещения центра тяжести тяжеловесного груза на платформах, с учетом скорости движения на основные динамические показатели – максимальные коэффициенты динамической добавки обрессоренных и необрессоренных частей, максимальное отношения рамной силы к статической осевой нагрузке, коэффициент устойчивости колеса от схода с рельсов. Методика. Основой исследования является метод математического и компьютерного моделирования динамической нагруженности платформы с использованием модели пространственных колебаний сцепа из пяти вагонов и программного комплекса, разработанного в отраслевой научно-исследовательской лаборатории динамики и прочности подвижного состава (ОНИЛ ДППС). Теоретические исследования проведены при движении платформы модели 13–401 с типичными тележками 18–100 со скоростями в интервале от 50 до 90 км/ч по кривым с радиусами 350 и 600 м, с возвышением наружного рельса 130 и 120 мм соответственно. Результаты. Представлен анализ теоретических исследований динамических качеств подвижного состава на примере платформ. Расчеты проведены с использованием пакета прикладных программ. В ходе выполнения теоретических исследований и после моделирования с учетом процессов колебания вагона-платформы и груза, при наличии продольного и поперечного смещения его центра тяжести, получены зависимости основных динамических показателей на основании величины скорости движения. Научная новизна. Для определения динамической нагруженности вагона-платформы, с применением математической модели сцепа из пяти грузовых вагонов, исследовано влияние смещения в двух направлениях от центральной оси симметрии центра тяжести тяжеловесного груза с учетом величины скорости движения по криволинейным участкам пути малого и среднего радиуса. Практическая значимость. В результате проведенных теоретических исследований обоснованы рекомендации относительно максимально возможных величин смещения центра тяжести тяжеловесных грузов при их транспортировке на вагонах-платформах.
Ключевые слова: груз; вагон-платформа; динамические показатели; кривые участки пути; продольное и поперечное смещение; центр тяжести; скорость движения
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doi: 10.1016/j.ejor.2017.10.050 (in English)
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Received: Nov. 23, 2018
Accepted: March 27, 2019
Creative
Commons Attribution 4.0 International
doi: 10.15802/stp2019/ © O. V. Shatunov, A. O. Shvets, 2019